Apple Experimenting With 3D Printing to Create Devices

Apple is using 3D printers to make the chassis for some of the upcoming Apple Watch Series 9 models, according to Bloomberg's Mark Gurman. The new manufacturing process that Apple is testing would use less material than the large slabs of metal that are needed for traditional CNC manufacturing, plus it would cut down on the time that it takes to make new devices.

stainless series 8 apple watch
With a technique called "binder jetting," Apple is able to print a device's outline at close to its actual shape using a powdered substance. A second process uses heat and pressure to squeeze the material into a substance that feels like steel, and it is then refined with milling.

Gurman's information echoes what we've already heard from Apple analyst Ming-Chi Kuo. Back in July, Kuo said that the upcoming second-generation Apple Watch Ultra will include 3D printed mechanical parts. Specifically, he claimed that Apple is "actively adopting 3D printing technology," and that some of the titanium components in the new Apple Watch Ultra would be 3D printed.

Gurman claims that Apple plans to use this new 3D printing method for the chassis of the stainless steel Apple Watch Series 9 models rather than components for the Ultra but either way, it sounds like Apple is more actively testing this manufacturing method as of 2023. Gurman says that Apple plans to 3D print titanium devices in 2024.

A shift to 3D printing for some device production would allow Apple to improve manufacturing times and potentially cut down on costs. Kuo said that if Apple's work on the 2023 Apple Watch models went well, Apple would use 3D printing for more devices in the future.

According to Gurman, Apple and Apple suppliers have been developing the 3D printing method for at least three years. Gurman confirms that Apple will expand the process to more products over the next several years if Apple Watch tests are successful.

Related Roundup: Apple Watch 10
Buyer's Guide: Apple Watch (Neutral)

Popular Stories

Generic iOS 19 Feature Mock Light

iOS 19 Leak Reveals All-New Design

Friday January 17, 2025 2:42 pm PST by
iOS 19 is still around six months away from being announced, but a new leak has allegedly revealed a completely redesigned Camera app. Based on footage it obtained, YouTube channel Front Page Tech shared a video showing what the new Camera app will apparently look like, with the key change being translucent menus for camera controls. Overall, the design of these menus looks similar to...
2024 App Store Awards

Apple Explains Why It Removed TikTok From the App Store in the U.S.

Sunday January 19, 2025 6:58 am PST by
Apple on late Saturday removed TikTok from the App Store in the U.S., and it has now explained why it was required to take this action. Last year, the U.S. passed a law that required Chinese company ByteDance to divest its ownership of TikTok due to potential national security risks, or else the platform would be banned. That law went into effect today, and companies like Apple and Google...
2024 iPhone Boxes Feature

Apple Changes Trade-In Values for iPhones, iPads, Macs, and More

Thursday January 16, 2025 6:45 am PST by
Apple today adjusted estimated trade-in values for select iPhone, iPad, Mac, and Apple Watch models in the U.S., according to its website. Some values increased, while others decreased. The changes were not too significant, with most values rising or dropping by $5 to $50. We have outlined some examples below: Device New Value Old Value iPhone 15 Pro Max Up to $630 U ...
Generic iOS 18

Everything New in iOS 18.3 Beta 3

Thursday January 16, 2025 12:39 pm PST by
Apple provided the third beta of iOS 18.3 to developers today, and while the betas have so far been light on new features, the third beta makes some major changes to Notification Summaries and also tweaks a few other features. Notification Summary Changes Apple made multiple changes to Notification Summaries in response to complaints about inaccurate summaries of news headlines. For...
iOS 19 Roundup Feature

iOS 19 Rumored to Be Compatible With These iPhones

Saturday January 18, 2025 10:28 am PST by
iOS 19 will not drop support for any iPhone models, according to French website iPhoneSoft.fr. The report cited a source who said iOS 19 will be compatible with any iPhone that can run iOS 18, which would mean the following models: iPhone 16 iPhone 16 Plus iPhone 16 Pro iPhone 16 Pro Max iPhone 15 iPhone 15 Plus iPhone 15 Pro iPhone 15 Pro Max iPhone 14 iPhon...
airtag 4 pack blue

AirTag 2 Launching This Year With These 3 New Features

Sunday January 19, 2025 8:11 am PST by
After a four-year wait, a new AirTag is finally expected to launch in 2025. Below, we recap rumored upgrades for the accessory. A few months ago, Bloomberg's Mark Gurman said Apple was aiming to release the AirTag 2 around the middle of 2025. While he did not offer a more specific timeframe, that means the AirTag 2 could be announced by the end of June. The original AirTag was announced...
iPhone SE Dynamic Island Majin Bu

iPhone SE 4 Leak Shows Dynamic Island, Casts Doubt on Rumored 'iPhone 16E' Name

Monday January 20, 2025 9:01 am PST by
A new iPhone SE is widely rumored to launch this year, and the device has potentially been confirmed today by known leaker Evan Blass. In a private social media post, Blass shared an image of what appears to be source code mentioning an iPhone SE (4th Gen), which casts doubt on the alternative "iPhone 16E" name rumored for the device. However, the name in the source code could be a...
iPad Pro vs iPhone 17 Air Feature

Here's How Thin the iPhone 17 Air Might Be

Friday January 17, 2025 3:38 pm PST by
For the last several months, we've been hearing rumors about a redesigned version of the iPhone 17 that Apple might call the iPhone 17 "Air," or something along those lines. It's going to replace the iPhone 17 Plus as Apple's fourth iPhone option, and it will be offered alongside the iPhone 17, iPhone 17 Pro, and iPhone 17 Pro Max. We know the iPhone 17 Air is going to be super slim, but...

Top Rated Comments

ProfessionalFan Avatar
18 months ago
Will those reduced production costs be passed onto the customers?
Score: 18 Votes (Like | Disagree)
mapsdotapp Avatar
18 months ago
Warning: Your replacement Digital Crown was not 3D printed with Apple Genuine matter. ECG recording has been disabled to protect your health data.
Score: 15 Votes (Like | Disagree)
Jay Tee Avatar
18 months ago
All I want to hear about the Apple Watch is one thing:

Blood Glucose, when and at what price.
Score: 14 Votes (Like | Disagree)
Iconoclysm Avatar
18 months ago

Sounds too cheap. I’m not a big fan of 3D products. Give us the real material and bring back Ceramic to the Apple products.
This isn't a plastic printing machine...
Score: 9 Votes (Like | Disagree)
appleguy123 Avatar
18 months ago
This sounds like a huge downgrade from unibody construction.
Score: 8 Votes (Like | Disagree)
fwmireault Avatar
18 months ago

Will those reduced production costs be passed onto the customers?
I mean the price of the Apple Watch stayed the same since S4, despite having newer and more expensive tech each year and factoring inflation. The price staying the same is a win for customers in itself. Would you really see the difference if it was 5-10$ less?
Score: 8 Votes (Like | Disagree)