Apple Supplier Ramps Up Production of AirPods 2 Parts to Meet High Demand

The manufacturer of rigid-flex printed circuit boards (PCBs) used in Apple's AirPods 2 is ramping up production of the technology into early 2020 at least, despite rumors that Apple will launch two new AirPods models as early as this year with a different internal design.

airpodslight
DigiTimes reports that Apple supplier Unitech Printed Circuit Board still sees the rigid-flex PCB combination as the mainstream technology for truly wireless headphones, and will expand its production capacity in Taiwan by 25-30 percent in 2019 to meet increased demand from clients.

In contrast, Apple's two new AirPods models are expected to make use of SiP (system in package) technology, which will improve assembly yield rates, save internal space and reduce cost.

Apple analyst Ming-Chi Kuo forecasts that the two new models will likely go into mass production between the fourth quarter of 2019 and the first quarter of 2020.

Kuo has said one of the new AirPods models will feature an "all-new form factor design" and a "higher price" than the second-generation AirPods, which cost $159 with a standard charging case and $199 with a wireless charging case. The other model is expected to be a more iterative update to AirPods 2 with the same pricing.

In March 2019, Apple launched its second-generation AirPods powered by an Apple-designed H1 chip, enabling hands-free "Hey Siri" functionality and up to 50 percent more talk time compared to the original AirPods. The second-generation AirPods feature the same outward design as the original.

Bloomberg reported that Apple's third-generation AirPods will feature a new design and perhaps improved water resistance that will allow the AirPods to hold up to "splashes of water and rain."

The AirPods aren't likely to be entirely water resistant, however, and won't be able to be submerged in liquid. These third-generation AirPods are also rumored to include noise cancellation features and increase the distance that AirPods can be listened to away from an iPhone or iPad.

Samsung, Huawei, Sony and Google are all actively developing their own truly wireless headphones, many of which are expected to use the older rigid-flex PCB technology. Apple now dominates nearly 70 percent of the truly wireless headphone market, according to DigiTimes, suggesting Apple's adoption of the new SiP tech could give the company an even greater advantage over rivals as the market continues to grow.

Related Roundup: AirPods 4
Buyer's Guide: AirPods (Neutral)
Related Forum: AirPods

Popular Stories

iOS 26

iOS 26.2 Coming Soon With These 8 New Features on Your iPhone

Thursday December 11, 2025 8:49 am PST by
Apple seeded the second iOS 26.2 Release Candidate to developers earlier this week, meaning the update will be released to the general public very soon. Apple confirmed iOS 26.2 would be released in December, but it did not provide a specific date. We expect the update to be released by early next week. iOS 26.2 includes a handful of new features and changes on the iPhone, such as a new...
Google maps feaure

Google Maps Quietly Added This Long-Overdue Feature for Drivers

Wednesday December 10, 2025 2:52 am PST by
Google Maps on iOS quietly gained a new feature recently that automatically recognizes where you've parked your vehicle and saves the location for you. Announced on LinkedIn by Rio Akasaka, Google Maps' senior product manager, the new feature auto-detects your parked location even if you don't use the parking pin function, saves it for up to 48 hours, and then automatically removes it once...
AirPods Pro Firmware Feature

Apple Releases New Firmware for AirPods Pro 2 and AirPods Pro 3

Thursday December 11, 2025 11:28 am PST by
Apple today released new firmware designed for the AirPods Pro 3 and the prior-generation AirPods Pro 2. The AirPods Pro 3 firmware is 8B30, up from 8B25, while the AirPods Pro 2 firmware is 8B28, up from 8B21. There's no word on what's include in the updated firmware, but the AirPods Pro 2 and AirPods Pro 3 are getting expanded support for Live Translation in the European Union in iOS...
iOS 26

iOS 26.4 and iOS 27 Features Revealed in New Leak

Friday December 12, 2025 10:56 am PST by
Macworld's Filipe Espósito today revealed a handful of features that Apple is allegedly planning for iOS 26.4, iOS 27, and even iOS 28. The report said the features are referenced within the code for a leaked internal build of iOS 26 that is not meant to be seen by the public. However, it appears that Espósito and/or his sources managed to gain access to it, providing us with a sneak peek...
Foldable iPhone 2023 Feature 1

Apple to Make More Foldable iPhones Than Expected [Updated]

Tuesday December 9, 2025 9:59 am PST by
Apple has ordered 22 million OLED panels from Samsung Display for the first foldable iPhone, signaling a significantly larger production target than the display industry had previously anticipated, ET News reports. In the now-seemingly deleted report, ET News claimed that Samsung plans to mass-produce 11 million inward-folding OLED displays for Apple next year, as well as 11 million...
AirTag 2 Mock Feature

Apple AirTag 2: Four New Features Found in iOS 26 Code

Thursday December 11, 2025 10:31 am PST by
The AirTag 2 will include a handful of new features that will improve tracking capabilities, according to a new report from Macworld. The site says that it was able to access an internal build of iOS 26, which includes references to multiple unreleased products. Here's what's supposedly coming: An improved pairing process, though no details were provided. AirTag pairing is already...
iOS 26

Apple Releases iOS 26.2 With Alarms for Reminders, Lock Screen Changes, Enhanced Safety Alerts and More

Friday December 12, 2025 10:10 am PST by
Apple today released iOS 26.2, the second major update to the iOS 26 operating system that came out in September, iOS 26.2 comes a little over a month after iOS 26.1 launched. ‌iOS 26‌.2 is compatible with the ‌iPhone‌ 11 series and later, as well as the second-generation ‌iPhone‌ SE. The new software can be downloaded on eligible iPhones over-the-air by going to Settings >...
iOS 26

15 New Things Your iPhone Can Do in iOS 26.2

Friday December 5, 2025 9:40 am PST by
Apple is about to release iOS 26.2, the second major point update for iPhones since iOS 26 was rolled out in September, and there are at least 15 notable changes and improvements worth checking out. We've rounded them up below. Apple is expected to roll out iOS 26.2 to compatible devices sometime between December 8 and December 16. When the update drops, you can check Apple's servers for the ...
maxresdefault

iOS 26 Code Leak Reveals Apple Smart Home Hub Details

Thursday December 11, 2025 4:02 pm PST by
Apple is working on a smart home hub that will rely heavily on the more capable version of Siri that's coming next year. We've heard quite a bit about the hub over the last two years, but a recent iOS 26 code leak provides additional insight into what we can expect and confirms rumored features. Subscribe to the MacRumors YouTube channel for more videos. Macworld claims to have access to an ...

Top Rated Comments

The Game 161 Avatar
86 months ago
I wonder how people will react when they realize their AirPods are disposable products that only last 2-2.5 years due to poor battery longevity and the cost of replacement is equivalent to buying a whole new pair.
If they do last 2-3 years it’s still money well spent..they are incredible to use
Score: 15 Votes (Like | Disagree)
Abazigal Avatar
86 months ago
I wonder how people will react when they realize their AirPods are disposable products that only last 2-2.5 years due to poor battery longevity and the cost of replacement is equivalent to buying a whole new pair.
I shrugged and bought a new pair the day it was released.
Score: 11 Votes (Like | Disagree)
nikusak Avatar
86 months ago
I wonder how people will react when they realize their AirPods are disposable products that only last 2-2.5 years due to poor battery longevity and the cost of replacement is equivalent to buying a whole new pair.
Well just buy AirPods clones whose battery doesn’t degrade at all in 2,5 years and if it does the battery can be easily replaced.

No? Oh such don’t exist.

But hey let’s trash Apple anyway! Tim Cook must go!

If Apple increased AirPods volume by 5x they could contain a bigger multi cell battery and they would last. Maybe they could also add an SD card slot, headphone jack and MagSafe into them?

New York Times ran a piece a while ago, title was something along the lines “AirPods are great but they don’t last”.

The author didn’t, however, bother to list a single comparable wireless alternative which does last longer and/or which offers replaceable batteries.
Score: 6 Votes (Like | Disagree)
StellarVixen Avatar
86 months ago
As people before said "there are no AirPods competitors". Amazing, one of the best products Apple released in a while. Since I got them, I never looked behind. Goodbye, cables.
Score: 5 Votes (Like | Disagree)
44267547 Avatar
86 months ago
I wonder how people will react when they realize their AirPods are disposable products that only last 2-2.5 years due to poor battery longevity and the cost of replacement is equivalent to buying a whole new pair.
Have you tried breaking down the daily cost of 2-2.5 years of usage? I’m willing to believe AirPods pay for themselves if you consider the excellent battery as it is. I’d say this product is highly successful for everything it’s offering, given the convenience and features included.
Score: 4 Votes (Like | Disagree)
44267547 Avatar
86 months ago
Many buyers are reporting as little as 10-20% play time after just a year of use..
I’m a first GEN Airpod owner from December 2016 when they launched. Now, it would probably be dependent on how frequently someone charges their AirPods, and not let them drain consistently on a regular basis. But I can tell you I still use my first GEN AirPods and I’ve had zero issues with the battery, it’s all about maintenance being a factor.
Score: 3 Votes (Like | Disagree)