Apple Supplier Ramps Up Production of AirPods 2 Parts to Meet High Demand

The manufacturer of rigid-flex printed circuit boards (PCBs) used in Apple's AirPods 2 is ramping up production of the technology into early 2020 at least, despite rumors that Apple will launch two new AirPods models as early as this year with a different internal design.

airpodslight
DigiTimes reports that Apple supplier Unitech Printed Circuit Board still sees the rigid-flex PCB combination as the mainstream technology for truly wireless headphones, and will expand its production capacity in Taiwan by 25-30 percent in 2019 to meet increased demand from clients.

In contrast, Apple's two new AirPods models are expected to make use of SiP (system in package) technology, which will improve assembly yield rates, save internal space and reduce cost.

Apple analyst Ming-Chi Kuo forecasts that the two new models will likely go into mass production between the fourth quarter of 2019 and the first quarter of 2020.

Kuo has said one of the new AirPods models will feature an "all-new form factor design" and a "higher price" than the second-generation AirPods, which cost $159 with a standard charging case and $199 with a wireless charging case. The other model is expected to be a more iterative update to AirPods 2 with the same pricing.

In March 2019, Apple launched its second-generation AirPods powered by an Apple-designed H1 chip, enabling hands-free "Hey Siri" functionality and up to 50 percent more talk time compared to the original AirPods. The second-generation AirPods feature the same outward design as the original.

Bloomberg reported that Apple's third-generation AirPods will feature a new design and perhaps improved water resistance that will allow the AirPods to hold up to "splashes of water and rain."

The AirPods aren't likely to be entirely water resistant, however, and won't be able to be submerged in liquid. These third-generation AirPods are also rumored to include noise cancellation features and increase the distance that AirPods can be listened to away from an iPhone or iPad.

Samsung, Huawei, Sony and Google are all actively developing their own truly wireless headphones, many of which are expected to use the older rigid-flex PCB technology. Apple now dominates nearly 70 percent of the truly wireless headphone market, according to DigiTimes, suggesting Apple's adoption of the new SiP tech could give the company an even greater advantage over rivals as the market continues to grow.

Related Roundup: AirPods 4
Buyer's Guide: AirPods (Neutral)
Related Forum: AirPods

Popular Stories

AirPods Pro Firmware Feature

Apple Releases New Firmware for AirPods Pro 2, AirPods Pro 3, and AirPods 4

Thursday November 13, 2025 11:35 am PST by
Apple today released new firmware designed for the AirPods Pro 3, the AirPods 4, and the prior-generation AirPods Pro 2. The AirPods Pro 3 firmware is 8B25, while the AirPods Pro 2 and AirPods 4 firmware is 8B21, all up from the prior 8A358 firmware released in October. There's no word on what's include in the updated firmware, but the AirPods Pro 2, AirPods 4 with ANC, and AirPods Pro 3...
CarPlay Pinned Messages

iOS 26.2 Adds New CarPlay Setting

Thursday November 13, 2025 6:48 am PST by
iOS 26 extended pinned conversations in the Messages app to CarPlay, for quick access to your most frequent chats. However, some drivers may prefer the classic view with a list of individual conversations only, and Apple now lets users choose. Apple released the second beta of iOS 26.2 this week, and it introduces a new CarPlay setting for turning off pinned conversations in the Messages...
Tesla Charging

Tesla Working to Add Apple CarPlay Support to Vehicles

Thursday November 13, 2025 8:31 am PST by
Tesla is working to add support for Apple CarPlay in its vehicles, Bloomberg's Mark Gurman reports. Tesla vehicles rely on its own infotainment software system, which integrates vehicle functions, navigation, music, web browsing, and more. The automaker has been an outlier in foregoing support for Apple CarPlay, which has otherwise become an industry standard feature, allowing users to...
tvOS 26 Profiles

tvOS 26.2 Adds a Useful New Feature to Your Apple TV

Friday November 14, 2025 10:02 am PST by
Starting with the upcoming tvOS 26.2 update, currently in beta, additional profiles created on the Apple TV no longer require their own Apple Account. In the Settings app on the Apple TV, under Profiles and Accounts, anyone can create a new profile by simply entering a name and indicating whether the profile is for a kid. The profile will be associated with the primary user's Apple Account,...
homepod mini thumb feature

New HomePod Mini, Apple TV, and AirTag Were Expected This Year — Where Are They?

Wednesday November 12, 2025 11:42 am PST by
While it was rumored that Apple planned to release new versions of the HomePod mini, Apple TV, and AirTag this year, it is no longer clear if that will still happen. Back in January, Bloomberg's Mark Gurman said Apple planned to release new HomePod mini and Apple TV models "toward the end of the year," while he at one point expected a new AirTag to launch "around the middle of 2025." Yet,...
iPhone Pocket Short

iPhone Pocket Now Available to Order, But Already Selling Out

Friday November 14, 2025 6:20 am PST by
Apple recently teamed up with Japanese fashion brand ISSEY MIYAKE to create the iPhone Pocket, a limited-edition knitted accessory designed to carry an iPhone. iPhone Pocket is available to order on Apple's online store starting today, in the United States, France, China, Italy, Japan, Singapore, South Korea, and the United Kingdom. However, it is already completely sold out in the United...
iOS 26

iOS 26.2 Available Next Month With These 8 New Features

Tuesday November 11, 2025 9:48 am PST by
Apple released the first iOS 26.2 beta last week. The upcoming update includes a handful of new features and changes on the iPhone, including a new Liquid Glass slider for the Lock Screen's clock, offline lyrics in Apple Music, and more. In a recent press release, Apple confirmed that iOS 26.2 will be released to all users in December, but it did not provide a specific release date....
m1 chip slide

Five Years of Apple Silicon: M1 to M5 Performance Comparison

Monday November 10, 2025 1:08 pm PST by
Today marks the fifth anniversary of the Apple silicon chip that replaced Intel chips in Apple's Mac lineup. The first Apple silicon chip, the M1, was unveiled on November 10, 2020. The M1 debuted in the MacBook Air, Mac mini, and 13-inch MacBook Pro. The M1 chip was impressive when it launched, featuring the "world's fastest CPU core" and industry-leading performance per watt, and it's only ...
iOS 26

Everything New in iOS 26.2 Beta 2

Wednesday November 12, 2025 3:29 pm PST by
Apple today provided developers with the second beta of iOS 26.2, which adds a few new features worth knowing about. Measure App Apple's Measure app now features a Liquid Glass design for the level, with two Liquid Glass bubbles instead of white circles. Games App There's now an option to sort games in the Games app Library by size, in addition to Name and Recent. CarPlay The...
iPhone 16e Feature

iPhone 16e Has Apparently 'Failed' Just Like iPhone Air

Thursday November 13, 2025 4:46 am PST by
Apple's entry-level iPhone 16e model is selling poorly, just like the iPhone Air, according to an Asia-based leaker. The Weibo user known as "Fixed Focus Digital" said that the iPhone 16e is not selling well and the attempt at delivering a popular, low-cost iPhone has "failed." That being said, both models are expected to see successors. The iPhone 17e is expected to debut in the spring of...

Top Rated Comments

The Game 161 Avatar
85 months ago
I wonder how people will react when they realize their AirPods are disposable products that only last 2-2.5 years due to poor battery longevity and the cost of replacement is equivalent to buying a whole new pair.
If they do last 2-3 years it’s still money well spent..they are incredible to use
Score: 15 Votes (Like | Disagree)
Abazigal Avatar
85 months ago
I wonder how people will react when they realize their AirPods are disposable products that only last 2-2.5 years due to poor battery longevity and the cost of replacement is equivalent to buying a whole new pair.
I shrugged and bought a new pair the day it was released.
Score: 11 Votes (Like | Disagree)
nikusak Avatar
85 months ago
I wonder how people will react when they realize their AirPods are disposable products that only last 2-2.5 years due to poor battery longevity and the cost of replacement is equivalent to buying a whole new pair.
Well just buy AirPods clones whose battery doesn’t degrade at all in 2,5 years and if it does the battery can be easily replaced.

No? Oh such don’t exist.

But hey let’s trash Apple anyway! Tim Cook must go!

If Apple increased AirPods volume by 5x they could contain a bigger multi cell battery and they would last. Maybe they could also add an SD card slot, headphone jack and MagSafe into them?

New York Times ran a piece a while ago, title was something along the lines “AirPods are great but they don’t last”.

The author didn’t, however, bother to list a single comparable wireless alternative which does last longer and/or which offers replaceable batteries.
Score: 6 Votes (Like | Disagree)
StellarVixen Avatar
85 months ago
As people before said "there are no AirPods competitors". Amazing, one of the best products Apple released in a while. Since I got them, I never looked behind. Goodbye, cables.
Score: 5 Votes (Like | Disagree)
44267547 Avatar
85 months ago
I wonder how people will react when they realize their AirPods are disposable products that only last 2-2.5 years due to poor battery longevity and the cost of replacement is equivalent to buying a whole new pair.
Have you tried breaking down the daily cost of 2-2.5 years of usage? I’m willing to believe AirPods pay for themselves if you consider the excellent battery as it is. I’d say this product is highly successful for everything it’s offering, given the convenience and features included.
Score: 4 Votes (Like | Disagree)
44267547 Avatar
85 months ago
Many buyers are reporting as little as 10-20% play time after just a year of use..
I’m a first GEN Airpod owner from December 2016 when they launched. Now, it would probably be dependent on how frequently someone charges their AirPods, and not let them drain consistently on a regular basis. But I can tell you I still use my first GEN AirPods and I’ve had zero issues with the battery, it’s all about maintenance being a factor.
Score: 3 Votes (Like | Disagree)