AirPods Teardown Reveals Charging Case May Have Been Cause of Delay

iFixit today published a teardown of Apple's AirPods, uncovering the internal components of both the AirPods themselves, and the charging case that comes with the headphones. Throughout the teardown, iFixit discovered a "hot mess" of close knit components within each AirPod, along with a few "quality issues" within the charging case that may be the reason for the months-long delay of the wireless headphones.

Starting with the AirPods, iFixit separated the speaker portion of the pod from the rest of the device, comparing the tightly-packed internals to the Apple Watch teardown. Further investigating uncovered a miniature coaxial cable and two IR proximity sensors, which allow the AirPods to detect whenever they're inside an ear, and play/pause music accordingly.

airpods-teardown-1
Blocked by more glue and cables in the speaker portion of the AirPods, iFixit turned to the "stem" only to find "a waterfall of glue" inside the base section of the device. Just behind the metallic bottom area of each AirPod -- which provides the contact point for charging in the case -- the site uncovered the end of the battery cable underneath the wall of adhesive.

That shiny metal cap provides contact points for charging the AirPod, and surrounds the primary microphone. Hidden behind and within the torrent of glue, we spy the end of the battery cable.

If jamming complex components into a small form factor and sealing it with a copious amount of glue were a game, Apple would be winning.

Cutting open the AirPods completely, iFixit eventually separated the antenna from the battery, theorizing that the "hanging boom is for more than just balance—it's also to improve reception." The earpiece of each AirPod is a 93 milliwatt hour battery, "equivalent to a little over 1% of the charge capacity in an iPhone 7."

Although the site could extract some basic components of the charging case without total destruction -- including the status LED -- it eventually had to resort to using a rotary saw in order to get behind the "impenetrable" shell. Discovered underneath was the case's battery, a 1.52 watt hour lithium-polymer cell that's around 16 times the power capacity of a single AirPod. iFixit equates this to around eight full recharges of the AirPods within the charging case.

airpods-teardown-3
iFixit took a few x-ray shots of the charging case's internals, and found "quality issues" within the chip's solder joints. A few empty spaces can be seen, referred to as "voiding," which iFixit said "could be evidence of low quality standards, or a rushed product release." This suggests that the source of the AirPods' delay was with the charging case and not with the AirPods.

The repairability score of the AirPods was ultimately rated at a lowest-possible 0/10, thanks to the copious use of glue as a fastener within most of the components of the AirPods, and the case's resistant outer shell.

Check out the rest of iFixit's teardown to see more internal exploration of the charging case's sync button, lightning connector, and a few more x-ray images of both the case and the AirPods.

Related Roundup: AirPods 4
Buyer's Guide: AirPods (Buy Now)
Related Forum: AirPods

Popular Stories

New Things Your iPhone Can Do in iOS 18

20 New Things Your iPhone Can Do in iOS 18.2

Monday December 16, 2024 8:55 am PST by
Apple released iOS 18.2 in the second week of December, bringing the second round of Apple Intelligence features to iPhone 15 Pro and iPhone 16 models. This update brings several major advancements to Apple's AI integration, including completely new image generation tools and a range of Visual Intelligence-based enhancements. Apple has added a handful of new non-AI related feature controls as...
iphone 16 apple intelligence

Apple Drops Plans for iPhone Hardware Subscription Service

Wednesday December 18, 2024 11:39 am PST by
Apple is no longer planning to launch a hardware subscription service that would let customers "subscribe" to get a new iPhone each year, reports Bloomberg's Mark Gurman. Gurman first shared rumors about Apple's work on a hardware subscription service back in 2022, and at the time, he said that Apple wanted to develop a simple system that would allow customers to pay a monthly fee to gain...
blackmagic vision pro

Blackmagic Debuts $30K 3D Camera for Capturing Video for Vision Pro

Monday December 16, 2024 4:17 pm PST by
Blackmagic today announced that its URSA Cine Immersive camera is now available for pre-order, with deliveries set to start late in the first quarter of 2025. Blackmagic says that this is the world's first commercial camera system designed to capture 3D content for the Vision Pro. The URSA Cine Immersive camera was first introduced in June, but it has not been available for purchase until...
mac pro creativity

Apple Launched the Controversial 'Trashcan' Mac Pro 11 Years Ago Today

Thursday December 19, 2024 7:00 pm PST by
Apple launched the controversial "trashcan" Mac Pro eleven years ago today, introducing one of its most criticized designs that persisted through a period of widespread discontentment with the Mac lineup. The redesign took the Mac Pro in an entirely new direction, spearheaded by a polished aluminum cylindrical design that became unofficially dubbed the "trashcan" in the Mac community. All of ...
iPhone 17 Slim Feature Single Camera 2 Redux

Top 5 Apple Products to Look Forward to in 2025

Friday December 20, 2024 2:22 pm PST by
It's looking like 2025 is going to be an important year for Apple, with the company planning to revamp the iPhone, push further into smart home products, and improve Apple Intelligence. There are tons of new products rumored for 2025, including new iPhones, M4 Macs, a smart home command center, and much more. We've highlighted the top five Apple products that will have the biggest impact in...
apple tv 4k yellow bg feature

New Apple TV Rumored to Launch Next Year With These Features

Tuesday December 17, 2024 9:02 am PST by
The current Apple TV 4K was released more than two years ago, so the streaming device is becoming due for a hardware upgrade soon. Fortunately, it was recently rumored that a new Apple TV will launch at some point next year. Below, we recap rumors about the next-generation Apple TV. Bloomberg's Mark Gurman last week reported that Apple has been working on its own combined Wi-Fi and...
iPhone 17 Pro Dual Tone Feature 1

iPhone 17 Pro Rumored to Stick With 'Triangular' Camera Design

Wednesday December 18, 2024 2:36 am PST by
Contrary to recent reports, the iPhone 17 Pro will not feature a horizontal camera layout, according to the leaker known as "Instant Digital." In a new post on Weibo, the leaker said that a source has confirmed that while the appearance of the back of the iPhone 17 Pro has indeed changed, the layout of the three cameras is "still triangular," rather than the "horizontal bar spread on the...
elevation lab airtag battery

Your AirTag's Battery Will Last for Up to 10 Years With Elevation Lab's New TimeCapsule Enclosure

Wednesday December 18, 2024 10:05 am PST by
Elevation Lab today announced the launch of TimeCapsule, an innovative and simple solution for increasing the battery life of Apple's AirTag. Priced at $20, TimeCapsule is an AirTag enclosure that houses two AA batteries that offer 14x more battery capacity than the CR2032 battery that the AirTag runs on. It works by attaching the AirTag's upper housing to the built-in custom contact in the...

Top Rated Comments

A MacBook lover Avatar
105 months ago
Oh boy, here come some fun comments
Score: 19 Votes (Like | Disagree)
69Mustang Avatar
105 months ago
Normally, I'm against the glue/solder everything to within an inch of it's life. In the case of the AirPods, I think it was the best move made by Apple. The water resistance of these things is... well, pretty damn incredible. Imo, the glue is a functional part of the AirPods. I don't even like BT headphones and like the look of the AirPods even less. They're ugly as sin to me. But the construction is supremely impressive. Hat Tip to 9to5Mac. Here's what I'm rambling about:
Score: 19 Votes (Like | Disagree)
Dave245 Avatar
105 months ago
Oh brilliant here comes all the negative comments :rolleyes:
Score: 18 Votes (Like | Disagree)
gnipgnop Avatar
105 months ago
iFixit certainly does a lot of editorializing and speculation regarding Apple products. A single unit with "voiding" in the solder doesn't really provide much evidence of anything regarding the delay.
Score: 18 Votes (Like | Disagree)
profets Avatar
105 months ago
Pretty intense how much is stuffed into these devices.
Score: 15 Votes (Like | Disagree)
carrrrrlos Avatar
105 months ago
$160 seems excessive for glue sticks.
Score: 14 Votes (Like | Disagree)